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DWEEN Boiler illustration: a biomass boiler drawn in lines and dots, flanked by trees.
DWEEN Boiler

Boosts biomass boiler efficiency by 2–5%, reducing biofuel consumption

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Outcomes / Benefits

Increased plant efficiency and reduced biomass consumption

Intelligent automatic control of the combustion process

Lower risk of tar, ash fouling, ash melting, erosion and corrosion

24/7 KPI tracking

Lower maintenance costs and longer equipment life

Dween is a chief engineer who doesn’t manage people. It orchestrates and optimizes your technological processes.

DWEEN Boiler connects the sub-systems of a biomass power plant into a holistic whole, ensuring efficient operation, monitoring and control. Real-time operation data is available for immediate analysis and data-driven decisions.

Higher operating efficiency, less ash, efficient use of additives and longer intervals between cleanings come from analysing the combustion process in real time and continuously adjusting the combustion parameters to the fuel actually being burned.

Combustion — efficiency and fuel
91.4%Boiler efficiency
14.2%Condenser efficiency
3.41Fuel index, MWh / t
Boiler efficiency O₂ in flue gasLast 24 h

Illustrative view of the DWEEN Boiler panel. Figures are examples, not customer data.

In just 1 minute, Dween assesses and computes all of your equipment parameters 4 times.

No new field equipment, no changes to your machinery. Existing SCADA, PLC and metering data is utilized.

About us
01

Read

Data of every boiler component is gathered every 15 seconds and stored in DWEEN Cloud.

02

Calculate

DWEEN Boiler evaluates the calorific value and moisture of the fuel actually on the grate.

03

Adjust

Air, flue gas recirculation, grate speed and fuel dosing are adjusted accordingly.

04

Check

Plant efficiency is assessed continuously; deviations from normal operation raise alerts by email and SMS.

Everything is under control

DWEEN Boiler is responsible for full scope monitoring and control.

EquipmentServiceWhat DWEEN does
Air supplyControlledPrimary and secondary air volume and dynamic zone distribution
Flue gas recirculationControlledVolume and distribution above the fuel layer
Grate and fuel dosingControlledGrate movement speed, fuel dosing by energy demand and fuel quality
Furnace pressure and boiler outputControlledPressure held; output raised or lowered to the actual energy demand
Biomass accounting logMonitoredQuantity received, laboratory data, consumption over the period
Plant efficiencyMonitoredBoiler efficiency, flue gas condenser efficiency, fuel index

Smooth implementation without disrupting operation

Datahub installed, data sources connected

up to 1 month

Real-Time Data Visualization Dashboard

up to 2 months

Digital model and automated control

up to 3 months

Reporting module

up to 1 month

What we need from you

A virtual machine with internet access, VPN and your OPC or PLC tag addresses.

Estimate your potential gains

01 · THE PLANT02 · EXISTING CONTROL SYSTEM03 · ON YOUR SERVER04 · DWEEN CLOUDBiomass power plantSCADA (OPC) · PLC · metersDWEEN DatahubDigital twinFurnace · grate · fans · boiler · flue gas condenserMass and energy balance equationsActual fuel quality, four times a minutereads every 15 scollects, no new hardwaresends to the cloudOPTIMISED SET-POINTS BACK
The loop runs continuously. No new hardware is necessary.

How DWEEN Boiler works?
It’s easy.

A conventional control system collects data and runs PLC logic, but a person still decides the set-points — day by day, with hours of delay. DWEEN delivers optimised set-points to the PLC instead, four times a minute.

1

We add an advanced layer of digital power to your existing hardware.

2

Real-time operation data is being collected.

3

DWEEN Boiler constantly adjusts combustion process parameters, according to the chosen priority.

Return on
investment
expected in less
than 1 year.
Reduced Energy Consumption
Dween continuously controls the system, minimizing energy consumption.
Extended Lifespan of Equipment
Advanced process control prolongs lifetime of equipment.
Improved Efficiency and Productivity
Intelligent digital twin stabilizes production, ensuring consistent quality and increased throughput.
Significantly Reduced CO₂ Emissions
Dween aligns with the European Green Deal, helping you meet ESG objectives.

What the data tells us

350 / 25
Plant parameters read, and adjusted, on a typical installation
4× / min
Every combustion parameter reassessed
ISO 27001
Certified information security, aligned with NIS2, Data Act and AI Act

For industrial companies

Send one year of fuel and production data. We will show you where your plant’s operational efficiency is being lost.

Request a proposal

For partners

A self-service digital twin platform that helps you scale your business by delivering additional value to your production clients.

Become a partner