DWEEN Cold illustration: a frost crystal of lines and dots around a chilled chamber.
DWEEN Cold

Cuts industrial refrigeration electricity consumption by 5–20%

Outcomes / Benefits

Reduction of electrical energy consumption of refrigeration system

Adoption of refrigeration process to variable production capacity

Variable production costs reduction

Extended life span of refrigeration equipment

24/7 KPI tracking

Dween is a chief engineer who doesn’t manage people. It orchestrates and optimizes your technological processes.

DWEEN Cold continuously monitors the temperature parameters of all refrigeration consumers across the facility and dynamically adjusts refrigeration equipment settings to ensure that the required technological temperature conditions are consistently maintained.

Electrical energy consumption is reduced through continuous monitoring of system performance and advanced control of evaporation temperature and pressure parameters, adjusted in real time according to actual refrigeration demand and current production volumes.

Consumers — technological compliance
Blast freezer 09Blast freezer 10Blast freezer 11Blast freezer 12Receiving cold storeReceiving cold store 2Finished product cold storeCold store −2 °CFinished goods freezer HFreezing tunnel HainenFreezing tunnel JBT H4Freezing tunnel JBT PPFreezing tunnel JBT ShapeFreezing tunnel UF1Freezing tunnel UF2Freezing tunnel 1Freezing tunnel 2
Weekly technological-compliance band for seventeen controlled-temperature rooms and freezing tunnels. Almost all intervals are in specification; one finished-product cold store shows a sustained out-of-specification period mid-week.
In spec Drift — alert raised Out of specOne week

DWEEN Cold control panel — technological compliance per consumer.

In just 1 minute, Dween assesses and computes all of your equipment parameters 4 times.

No new field equipment, no changes to your machinery. Existing SCADA, PLC and metering data is utilized.

01

Read

Data of every refrigeration system component is gathered every 15 seconds and stored in DWEEN Cloud.

02

Calculate

DWEEN Cold estimates the real-time refrigeration demand.

03

Adjust

Essential setting changes are written back to the control system.

04

Check

Every consumer is evaluated against its temperature limits, alerting on technological non-compliance.

Everything is under control

DWEEN Cold is responsible for full scope monitoring and control. The exact list is fixed in your proposal before anything is signed.

EquipmentServiceWhat DWEEN does
Compressor stations, all stagesControlledEvaporation parameters set according to real-time refrigeration demand
Condensing stationControlledCondensation parameters adjusted according to ambient conditions
Ammonia/CO₂ pumpsControlledPressure set according to system conditions
Ammonia/CO₂ receiversMonitoredReal-time situation and weekly heatmap
Chambers, freezers, tunnels, linesMonitoredCompliance in real-time and weekly heatmap
Electricity consumptionMonitoredDetailed analysis of energy consumption

Smooth implementation without disrupting production

Datahub installed, data sources connected

up to 1 month

Real-Time Data Visualization Dashboard

up to 2 months

Digital model and automated control

up to 2 months

Reporting module

up to 1 month

What we need from you

A virtual machine with internet access, VPN and your OPC or PLC tag addresses.

Estimate your potential gains

01 · THE PLANT02 · EXISTING CONTROL SYSTEM03 · ON YOUR SERVER04 · DWEEN CLOUDRefrigeration systemSCADA (OPC) · PLC · metersDWEEN DatahubDigital twinCompressors · condensers · pumps · consumersMass and energy balance equationsReal refrigeration demand, four times a minutereads every 15 scollects, no new hardwaresends to the cloudOPTIMISED SET-POINTS BACK
The loop runs continuously. No new hardware is necessary.

How DWEEN Cold works?
It’s easy.

A cloud-based system has unlimited resources to store and evaluate important data. A conventional PLC is limited.

1

We add an advanced layer of digital power to your existing hardware.

2

Real-time operation data is being collected.

3

DWEEN Cold runs the refrigeration system autonomously.

Return on
investment
expected in less
than 1 year.
Reduced Energy Consumption
Dween continuously controls the system, minimizing energy consumption.
Extended Lifespan of Equipment
Advanced process control prolongs lifetime of equipment.
Improved Efficiency and Productivity
Intelligent digital twin stabilizes production, ensuring consistent quality and increased throughput.
Significantly Reduced CO₂ Emissions
Dween aligns with the European Green Deal, helping you meet ESG objectives.

What our clients say about us

“Lazy savings”, because we do nothing! With the help of DWEEN Cold, we managed to reduce the energy consumption of our refrigeration plant without any investments into infrastructure or equipment.
Virginijus DambrauskasInnovation and development manager
We are happy to be able to easily save energy and resources.
Saulius ŠvedasTechnical manager
When systems run precisely, processes flow smoother – and the world becomes a bit safer.
Dainius MašalaitisHead of technical department

What the data tells us

2 355 MWh
Electricity saved across DWEEN Cold projects
2–7 months
Payback delivered, against a 12-month promise
ISO 27001
Certified information security, aligned with NIS2, Data Act and AI Act

For industrial companies

Send one year of electricity and production data. We will show you the gap between the cold you make and the cold you need.

For partners

A self-service digital twin platform that helps you scale your business by delivering additional value to your production clients.